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Seven sigma: For genuine economic sovereignty, India must fix these structural bottlenecks in manufacturing

22 Aug 2025
2 min

Historical Context of Industrial Modernity

The evolution of industrial power from the Industrial Revolution to modern times is anchored in precision manufacturing. Key historical advancements include:

  • Britain's Industrial Revolution advancements in cotton mills and machine tools.
  • Significant innovations like John Wilkinson's boring mill and Henry Maudslay's screw-cutting lathe.
  • Germany's integration of polytechnic institutes and vocational guilds into its industrial framework.
  • The US's development of the American System of Manufacturing and scaling of interchangeable parts.
  • Japan's post-1945 combination of statistical process control with lean production techniques like Kaizen and Total Quality Management (TQM).
  • China's post-1978 focus on precision engineering fostered growth in machine tools, electronics, robotics, and semiconductors.

India's Divergent Path

India's approach to industrialization has been distinct, marked by:

  • Post-independence liberalization that did not actively deepen industrial capabilities.
  • A premature emphasis on a services-led economy instead of robust industrial policy.
  • Setting a National Manufacturing Policy target in 2011 to increase the manufacturing sector's GDP share from 16% to 25% by 2022, which remains unmet at around 17% by 2025.

Structural Challenges in Precision Manufacturing

India faces several structural bottlenecks in advancing precision manufacturing:

  • Vocational Training: Only 4.1% of India's workforce has formal technical training, compared to over 70% in Germany and South Korea.
  • Firm Size: The prevalence of 'dwarf firms' that do not expand, with a sparse middle layer of medium-sized suppliers.
  • Labor Regulations: Incomplete and uneven labor code consolidation, needing a comprehensive employment code.
  • Infrastructure: High logistics costs and unreliable power supply affecting precision industries, with high industrial tariffs.
  • Quality Manufacturing: A dependence on imports for critical machine tools and insufficient domestic capabilities in metrology.
  • Quality Management: Low adoption of process management and statistical quality control methods.
  • R&D Investment: Low R&D spending at 0.7% of GDP, with weak academia-industry collaborations.

Conclusion

India's aspiration to become a global manufacturing leader requires overcoming these challenges. Addressing skill gaps, firm expansion, labor laws, infrastructure, quality initiatives, and R&D investment is critical for achieving economic sovereignty and competitiveness.

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